Fueled by plant-based innovation and clean-label reformulation, the popsicle category is experiencing renewed growth as manufacturers respond to demand for guilt-free indulgence. At Neofoods, we've developed a breakthrough popsicle formula that delivers exceptional texture stability and flavor release while accommodating both refrigerated and room-temperature storage. This article reveals the science behind our complete popsicle solution.
The Neofoods Popsicle Advantage
Our proprietary technology solves three critical industry challenges:
1. Texture Optimization
• Dense, chewable ice crystals (50-100μm size)
• 12-month freezer stability without graininess
• Maintains structural integrity from -18°C to 25°C
2. Flavor Science
• pH-controlled (2.8-3.2) sweet-sour balance
• Citric acid/sodium citrate buffer system
• Flavor release kinetics tested at -15°C
3. Format Flexibility
• Compatible with stick molds and jelly cups
• Viscosity ran11ge: 800-1,200 cP at filling temperature
Ingredient Intelligence
| Ingredients | Addition amount |
| Sugar | 19.00% |
| Skimmed milk power | 1.00% |
| Stabilizer blends | 0.40-0.50% |
| Citric acid | 0.31% |
| Sodium citrate | 0.11% |
| Potassium sorbate | 0.04% |
| Water | Top to 100% |
Stabilizer Breakthrough
Our patent-pending blend combines:
• Sodium carboxymethylcellulose (CMC): Prevents syneresis
• Xanthan gum: Provides shear-thinning behavior
• Locust bean gum: Enhances melt resistance
• Konjac flour: Improves chewiness
Precision Manufacturing Process
Step 1: Dry Blending
• Pre-mix stabilizers, milk powder, sugar
• Particle size <150μm for instant hydration
Step 2: Controlled Hydration
• Option A: 400 RPM for 5 min at 80-85°C
• Option B: High-shear mixing (2,500 RPM) for 10 min
• Visual "no lumps" standard
Step 3: Flavor Integration
• Acid and flavors added post-hydration
• Mix until viscosity stabilizes at 950±50 cP
Step 4: Thermal Treatment
• Pasteurization at 85-90°C/15 min
• 4-log pathogen reduction
• Preserves heat-sensitive flavors
Step 5: Freezing Science
• Fast freeze (-35°C blast) for small crystals
• Storage at -18°C maintains texture
Market-Ready Benefits
For Manufacturers:
• 40% faster production vs. traditional mixes
• 15% energy savings in freezing
• No need for separate refrigerated logistics
For Consumers:
• Satisfying chew (25-30 N hardness)
• Flavor burst technology
• Clean label positioning
Contact our team via Support@neofoods.world or learn more at: Popsicles-Neofoods
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